Keywords

inductively coupled plasma-mass spectrometry, analytical chemistry, inductively coupled plasma atomic emission spectroscopy, differential scanning calorimetry, physical radiation effects, metallography, radioactive decay, chemical elements, plutonium, aging theory

Abstract

This study demonstrates the 100 g scale manufacture of a plutonium alloy that ages at an accelerated rate. The resulting alloy ages six times faster than typical weapons-grade plutonium due to the addition of 238Pu. As a major innovation, the process involved using a partial direct oxide reduction technique. This method was achieved by developing a new, complex geometry stirrer using additive manufacturing to reduce the 238Pu oxide and efficiently incorporate it into weapons-grade plutonium metal. The material was then purified by molten salt extraction and electrorefining before being alloyed with gallium. The alloy was then cold-rolled and annealed in a homogenization heat treatment. The resulting disk was characterized by metallography and differential scanning calorimetry, and the impurity content was determined using analytical chemistry techniques. The results show that a homogeneous delta phase plutonium alloy was achieved with expected microstructure and minimal impurities. This study was also successful in changing the plutonium isotopic composition by incorporating additional 238Pu to accelerate the effects of radiation damage. This enables researchers to study long-term aging phenomena in a reduced time frame, thus avoiding the need for large-scale material production and circumventing the limitations of using naturally aged, archived plutonium.

Original Publication Citation

K. S. Holliday, A. M. Parkes, D. S. Rappleye, D. J. Roberts, K. J. Kondrat, S. A. Simpson, A. J. Swift, U. Mehta, R. M. Kissinger, D. L. Rosas, L. S. Ripplinger, E. R. Tardiff, S. L. Harris, S. Perkins, C. Hawkins, N. J. Gibbs, R. J. P. Driscoll, A. T. Sidambe, R. A. Cole, T. T. Roehling, J. R. Jeffries; Small-scale production of bespoke accelerated aging plutonium alloy. J. Vac. Sci. Technol. A 1 July 2025; 43 (3): 033209. https://doi.org/10.1116/6.0004523

Document Type

Peer-Reviewed Article

Publication Date

2025-04-25

Publisher

Journal of Vacuum Science & Technology A

Language

English

College

Ira A. Fulton College of Engineering

Department

Chemical Engineering

University Standing at Time of Publication

Assistant Professor

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