Keywords

Ash Deposition, Gas Turbine, Deposition

Abstract

Particulate deposition experiments were performed in a turbine accelerated deposition facility to examine the effects of flyash particle size and trench configuration on deposits near film cooling holes. Deposition on two bare metal Inconel coupons was studied, with hole spacings (s/d) of 3.4 and 4.5. Two sizes of sub-bituminous coal ash particles were used, with mass mean diameter of 4 and 13 μm, respectively. The effect of a cooling trench at the exit of the cooling holes was also examined in this deposition facility. Experiments were performed at different angles of impaction. Particles were accelerated to a combustor exit flow Mach number of 0.25 and heated to 1183 C before impinging on a target coupon. The particle loading in the 1-h tests was 160 ppmw. Blowing ratios were varied in these experiments from 0 to 4.0. Particle surface temperature maps were measured using twocolor pyrometry based on RGB signals from a camera. Deposits generated from finer particles were observed to stick to the surface more tenaciously than larger particles. The capture efficiency measured for the small particles was lower than for the larger particles, especially at low blowing ratios. However, the finer particles exhibited a greater variation in deposition pattern as a function of hole spacing than seen with larger particles. The effect of trench configuration on deposition was examined by performing deposition tests with and without the trench for the same hole spacing and blowing ratio. The effects of trench configuration on capture efficiency, deposition pattern, and surface topography are reported. Deposition experiments at impingement angles from 45 to 15 degrees showed changes in both deposit thickness and temperature. The trench increased cooling effectiveness, but did not change the particulate collection efficiency because the trench acted as a particulate collector.

Original Publication Citation

Ai, W., R. G. Laycock, D. S. Rappleye, T. H. Fletcher, J. P. Bons, “Effect of Particle Size and Trench Configuration on Deposition from Fine Coal Flyash Near Film Cooling Holes,” Energy & Fuels, 25, 1066-1076 (2011).

Document Type

Peer-Reviewed Article

Publication Date

2011

Publisher

American Chemical Society

Language

English

College

Ira A. Fulton College of Engineering

Department

Chemical Engineering

University Standing at Time of Publication

Full Professor

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